Services – Filters & Consultancy for Painting Plants
Autocoat Engineering offers two core services to support your paint shop operations — supply of high-quality Filters for spray and paint booths, and comprehensive Consultancy & Audit services for painting plants. Led by Technical Director Mr. Umesh Prabhu with 40 years of experience. Since 1985, Thane.
Filters (Paint Booth & Spray Booth Filters)
Autocoat Engineering supplies a complete range of Filters for Paint Booths and Spray Booths — designed to meet pollution norms while keeping replacement costs to a minimum. The right filter choice is critical to booth performance: a choked filter means reduced airflow, uncomfortable working conditions, higher rejection rates and potential pollution non-compliance.
Autocoat’s signature 4-Level Filtration System uses cleanable and reusable metal baffles as the primary stage — dramatically reducing how often replaceable filters need to be changed compared to competitors’ single-stage filter designs that choke within 1–2 weeks at 20 litres/shift paint consumption.
- Level 1 — Metal Baffles (Primary): Arrest and capture the majority of heavy paint overspray particles; cleanable and reusable — zero replacement cost
- Level 2 — Coarse Filter: Captures medium-sized paint particles that pass through the baffles
- Level 3 — Fine Filter: Captures fine particulate matter; meets pollution norms for Particulate Matter
- Level 4 — Final Stage Filter: Ensures only clean air is exhausted to the atmosphere; maximum pollution compliance
- Amazingly low filter replacement cost — Autocoat’s metal baffle design vastly outperforms competitors’ single-stage filters
- Meets all Indian Pollution Control Board norms for Particulate Matter
- No ETP required for Dry Back booths — used filters can be given to ETP agents
- Filters supplied for all Autocoat booth types — Lab, Dry Back, Water Wash, Downdraft, Large Paint Booth, Powder Coating
- Each quote includes AutoCAD drawing and filter replacement schedule
- Detailed maintenance manual provided at commissioning — covers periodic filter inspection, cleaning and replacement schedule
Autocoat also supplies filters and filtration upgrades for existing paint booths from other manufacturers — if your current filters are choking too frequently or your booth is not meeting pollution norms, contact Autocoat for a filter upgrade assessment.
🔳 Need Filters or a Filtration Upgrade?
Tell us your paint consumption (litres/shift), paint type and existing booth type — Autocoat will recommend the correct filter combination and supply schedule.
Send Filter Enquiry →Consultancy for Painting Plant (Free Audit & Comprehensive Consultancy)
Autocoat offers three levels of consultancy service — from a completely Free Audit to a comprehensive Paid Consultancy and a full Revamping / Modification service for existing painting plants. All communication is via email: autocoatbom7@gmail.com.
Autocoat offers a completely free audit service for your existing painting plant — aimed at cutting your paint shop cost by a minimum of 10%. To receive the free audit, customers must submit the following:
- Existing Painting Process — submit internal process documents
- Photographs of each piece of equipment in the paint shop
- Layout drawing of existing equipment and plant
- Current production volume and required production volume
- List of existing quality problems and rejections
- Copies of drawings and instruction manuals (if available)
- Cost input data (if financial audit is required)
All Audits are designed to find present and potential problems in the paint shop. The Audit Report specifies deviations from designed parameters — and an action list is drafted for trouble-free, efficient operation. The comprehensive consultancy covers:
- Pretreatment or Phosphating system performance evaluation
- Assess efficiency and method of paint application
- Examine painting sequence for optimal performance and quality
- Paint Booth, Flash-Off Zone, Paint Kitchen — air velocity, balancing and plant parameter checks
- Air Supply Unit performance assessment
- Curing Oven performance evaluation — temperature uniformity and timing
- Assess dust-related rejection and suggest practical remedy
- Audit of paint usage and sludge generated — cost saving opportunities
- Assess quality control issues and finish defect root causes
- Assess compliance with pollution norms
- Assess oven temperature settings and timing
- Conveyor utilisation — speed optimisation and part hanger efficiency
- Pretreatment plant process timing and temperature assessment
- Overall process and plant layout review
Revamping / Modification Painting Plant Consultancy is a two-phase service for customers who want to dismantle, shift, upgrade and re-erect an existing painting plant at a new location or with improved specifications.
- Collection of drawings and photos of existing equipment and specifications
- New quality parameters for product coating
- New production requirements and volume targets
- Layout finalisation and space availability assessment
- Environment and pollution norms review
- Pretreatment chemical supplier and paint supplier coordination
- Preparation of checklist for dismantling, shifting and re-erection
- Project monitoring chart preparation
- Identifying and finalising erection contractor
- Pre-decided site visits to monitor erection work progress
- Pre-decided site visits to assist in commissioning trials
Many Indian companies have imported Painting Plants and Powder Coating Plants from foreign collaborators. Running these at lower capacity or through a foreign agency is very expensive. Autocoat provides expert consultancy to maintain and operate such process plants without stoppages — covering:
- Spares Availability — Identifying Indian alternatives for critical items like conveyors, pumps, heat exchangers, blowers and filters (especially for plants over 5 years old)
- Application Mismatch — Guidance when imported plant is used for a different application than originally designed — avoiding excess operating costs
- Cost Reduction — Techniques to cut LPG, chemical, powder and other operating costs for large-variety dynamic product mix production
- Upgradation Guidance — Detailed study for adding plant capacity or upgrading the imported line for current production needs
🔍 Get Your Free Painting Plant Audit
Send your process documents, photographs and layout to Autocoat. Mr. Umesh Prabhu will personally review and respond. Cut your paint shop cost by a minimum of 10% — absolutely free.
Request Free Audit →- Personal response from Mr. Umesh Prabhu — 40 years of industrial paint shop experience
- Detailed Audit Report with deviations from designed parameters and recommended action list
- Practical, implementable solutions — not just theoretical suggestions
- Minimum 10% cost reduction target for free audit customers
- Product Brochures, Paint Booth Education Guides, Technical Bulletins and Before & After Case Studies available on request
- Autocoat has resolved extreme cases — including paint shops with 50% rejection — through guided process correction