Revamping Painting Plant &
Renovation of Existing Painting Plants – Autocoat
Autocoat Engineering is India’s most experienced Painting Plant Manufacturer — also specialising in Shifting, Dismantling, Upgradation, Modification and Renovation of Existing Painting Plants with different material handling, product sizes and production volumes. India’s trusted revamping specialist since 1985, based in Thane, Maharashtra.
About Revamping Painting Plants
Autocoat Engineering is the most experienced Painting Plant Manufacturer in India since last 35 years — also supplying Shifting Painting Plant and Dismantling Painting Plant services. Autocoat has wide experience of manufacturing Upgradation Painting Plant, Modification Painting Plant and Renovation of Existing Painting Plants with different material handling configurations, different product sizes and different production volumes.
If you have a small, medium or large paint shop — say more than 5 years old — either in use or not in use, contact Autocoat for expertise in the field. Instead of buying a new plant, decide on Revamping / Modification Painting Plant or Renovation of Existing Painting Plants at a fraction of the cost.
25% – 50%
Cost of Revamping vs Buying New
Upgrade your existing paint shop through Revamping / Modification or Renovation — at just 25% to 50% of the cost of buying a completely new painting plant.
Why Upgrade Your Existing Paint Shop?
There are several compelling reasons why an existing paint shop needs to be upgraded, revamped or relocated:
New Product — Idle Paint Shop
Paint shop is unused and lying idle, but now there is a request to process a new product that requires a different or upgraded painting setup.
Change of Model or Component
Change of model, item or component from what the paint shop was earlier designed for — requiring modification of the booth, conveyor, oven or handling system.
Very Old Paint Shop — Frequent Breakdowns
Existing paint shop has become very old, resulting in frequent breakdowns and frequent maintenance stoppages that disrupt production schedules and increase costs.
Consuming More Energy
Old, inefficient paint shop equipment consuming excessive energy — increasing running costs and impacting the overall cost per unit painted compared to modern systems.
Heavy Rejections
Old paint shop producing heavy rejections due to poor air filtration, inadequate exhaust, outdated spray equipment or deteriorated material handling — impacting product quality and margins.
Outdated or Obsolete Technology
Heavy running cost due to outdated or obsolete technology — where the paint shop is no longer competitive with modern, efficient painting systems available today.
The Decision — Scrap vs Revamp
When faced with an old or non-performing paint shop, most companies face this decision:
Option A — Scrap & Buy New
Full capital investment requiredScrap the existing paint shop entirely and purchase a completely new painting plant — incurring the full cost of new equipment, installation and commissioning.
- 100% capital expenditure on new plant
- Loss of salvage value from existing equipment
- Longer lead time for new plant delivery
- Full new installation and commissioning cycle
- Maximum disruption to production
Option B — Revamp / Renovate
25%–50% cost of new plantRevamp, modify or renovate the existing paint shop — retaining and restoring functional components while upgrading or replacing only what is necessary.
- Only 25%–50% the cost of a new plant
- Existing structural elements reused
- Faster turnaround — shorter downtime
- Upgradation to modern technology selectively
- Minimal disruption to ongoing production
Renovation of Existing Painting Plants – 3 Stages
Renovation of an Existing Painting Plant involves three critical stages — each requiring specialist experience to execute without damage or loss of functional properties:
Dismantling of Existing Painting Plant
Dismantling of an existing painting plant is more complicated than it appears — since each and every component has to be removed piece by piece so that the same can be shifted to the new location without any damage and without losing functional properties.
Most customers suffer very badly by giving such a contract to sundry fabricators or erectors — significantly increasing their own risk. Only an experienced and proven supplier like Autocoat can execute dismantling on a 100% success basis with zero damage to critical components such as blowers, fans, panels, structural members and conveyor systems.
Shifting of Existing Painting Plant
Shifting of an existing painting plant is another critical activity — especially if the new location is far away. Invariably, with a longer relocation distance, the risk of misplacement and damage of components increases, adding cost and delays to the entire project.
Autocoat manages the entire logistics of shifting — with proper cataloguing, packing and tracking of all components to ensure every part arrives at the new location intact and accounted for. Experienced project management is essential at this stage to prevent costly errors that untrained contractors routinely cause.
Re-Erection at New Location
Re-erection of an existing painting plant at a new location is the most critical stage — since all previous risks must be covered and the painting plant has to be assembled within the given time, with performance matching or exceeding the original equipment.
Most customers suffer very badly by giving such a contract to sundry fabricators or erectors — increasing their own risk of poor performance after re-erection. Shifting Painting Plant or Dismantling Painting Plant is not simple work — only an experienced and proven supplier can handle this on a 100% success basis.
Shifting Painting Plant or Dismantling Painting Plant is not simple work. Only an experienced and proven supplier can handle this on a 100% success basis. Most customers who give such contracts to sundry fabricators or erectors suffer very badly — increasing their own risk, cost and project delays. Autocoat’s 35+ years of experience in manufacturing, installing and commissioning painting plants makes it uniquely qualified to handle every stage of revamping and renovation with guaranteed results.
Revamping Case Studies
Autocoat has handled a wide variety of revamping and renovation projects. The following are examples of case studies available for reference:
Services Covered – Revamping & Renovation
| Service | Description | Autocoat Capability |
|---|---|---|
| Revamping Painting Plant | Complete upgrade of old or idle paint shop | Yes — 35 years experience |
| Modification Painting Plant | Modify booth/oven/conveyor for new product | Yes |
| Upgradation Painting Plant | Add new technology to existing system | Yes |
| Renovation of Existing Plant | Restore deteriorated plant to full performance | Yes |
| Dismantling Painting Plant | Piece-by-piece dismantling without damage | Yes — specialist service |
| Shifting Painting Plant | Safe logistics to new location | Yes — full tracking |
| Re-erection at New Location | Reassembly and recommissioning | Yes — performance guaranteed |
| Paint Shop Consultancy | Audit and recommendations for upgradation | Yes — free audit available |
Why Choose Autocoat for Revamping?
35 Years of Experience
India’s most experienced painting plant manufacturer — uniquely qualified to handle all stages of revamping, modification and renovation with guaranteed success and minimum risk.
Save 50–75% vs New Plant
Revamping at just 25–50% the cost of a new plant — preserving your capital investment while modernising the system to meet current production and quality requirements.
Zero Damage Dismantling
Each component removed piece by piece without damage and without losing functional properties — something only an experienced specialist can guarantee. Not possible with sundry fabricators.
Managed Shifting Logistics
Complete logistics management for shifting painting plants to new locations — with proper cataloguing, packing, tracking and handling to prevent misplacement and component damage.
Performance-Matched Re-erection
Painting plant re-erected at the new location is assembled within the given time — with performance matching or exceeding the original plant. Guaranteed commissioning by Autocoat engineers.
Free Paint Shop Audit
Autocoat offers free paint shop consultancy and audit to assess the current condition and recommend the most cost-effective revamping or renovation approach for your specific situation.
Revamping Painting Plant Applications
Autocoat Revamping and Renovation of Painting Plant services cover the following paint shop types and situations: